Universal offers machine reconditioning and rebuilding services for your current machinery. We can also reconfigure your equipment to the most exact specifications when your production needs change. Reusing you equipment costs far less than the purchase of new equipment and increases the value of your initial investment. Along with cost savings reconditioning also offers more accurate and reliable productions, enhanced safety, extended machine life and ease of operation. Read details below about a rollform line we reconditioned using both new and used equipment.

Reconditioned Rollform Line

Tishken Rollformer Machine Reconditioning Details:

  1. Clean and Paint Rollformer
  2. Adjust Pass Line to Match Other Line Equipment
  3. Build and Install Entry Guide
  4. Build and Install Straightener with Top Rotation
  5. Mount Encoder and Bracket
  6. Install:
    • Motor Mounting Plate
    • Jackshaft
    • Pulleys
    • Bearings
    • Couplings
    • Drive Belts
  1. Align Back Shoulder of Rollformer, Fabricate Spacers and Install Roll Tooling
  2. Electrically Integrated All Equipment to Work Together as a Line
  3. New Drive System manufactured by Universal Controls Group:
    • 20 HP AC Motor Drive
    • Main Disconnect Switch
    • Coolant Pump Controls
    • Emergency Safety Circuit Relay
    • Wired Complete To Terminals
    • (2) Remote E-Stop Stations
    • Remote Job Pendant
  4. PB Console for Control and Monitoring of Rollformer manufactured by Universal Controls Group:
    • E-Stop and Reset
    • On/Off
    • Start/Stop
    • Speed Control
    • Manual Off Auto Switch
    • Jog Forward and Reverse

Reconditioned Pre-Punch Press For Rollform Line

Pre-Punch Cut Off Press Reconditioning Details:

  1. Clean and Paint Pre-Punch Press
  2. Install New Die Rails
  3. Build and Install Mother Plate
  4. Build and Install Die Return and Cushion Stop
  5. Adjust Passline to Match Other Line Equipment
  6. Build and Install Entry Guides

Airam Cut Off Press Reconditioning

Airam Cut Off Press Reconditioning Details:

  1. Rework, Clean and Paint Cut Off Press
  2. Install New Die Rails
  3. Build and Install Die Return and Cushion Stop
  4. Build and Install Sensor Bracket

Universal Tube & Rollform working together with Universal Controls Group can offer you the options you need such as new controls, drive systems, cut off length control, and other accessories to retrofit your existing machinery. Whether it’s one single machine or a complete line, contact us for a quotation to reconditioning your equipment.